Many sensor applications require customization, particularly those intended for high volume use
CONSIDERATIONS FOR LORAWAN SENSOR DESIGN
Aside from the RF and other wireless considerations discussed in the next section, development of LoRaWAN devices and other LoRaWAN design services requires extensive industry experience. There are freely available code bases and reference designs for LoRaWAN end devices, however, new users find that there are many subtleties of this protocol that will cause reliability issues in the field if they are not addressed up front.
A FEW EXAMPLES MAY INCLUDE:
- How do you handle the case where harmonics of your uplink signal transfer to nearby (but incorrect) wireless channels?
- How do you recover if the network server sends your device an incorrect channel mask?
- How do you handle the case where the sub-band of the gateway / network server changes randomly in the field?
- How do you handle the case where the downlink configuration is corrupted and the device attempts to connect to the LoRaWAN network in an unknown state?
Examples of custom sensors and original design work
These considerations are numerous, and Radio Bridge has worked through all of these over the years. By being early adopters of LoRaWAN technology and obtaining field testing time across all major gateway vendors, network servers, regional frequency bands, and other variables, we can ensure that the core IP of Radio Bridge sensors will be rugged and reliable.
CONSIDERATIONS FOR RF CIRCUIT DESIGN AND WIRELESS SENSORS
Radio Frequency (RF) circuit design for wireless sensors requires knowledge and experience in the wireless domain. Many engineers mistakenly believe that they can simply follow a reference design and then later find that their RF circuit performs very poorly or not at all. Understanding the physical characteristics of the medium or materials that the circuit is design on, the environment, the enclosure, ground planes, antennas, etc all factor into the efficiency of the radio and subsequent certification of the product. Knowledge of FCC and other certification standards is critical as is the equipment needed to properly tune and test your circuit prior to entering a certification lab.
RADIO BRIDGE HAS EXTENSIVE EXPERIENCE IN RF CIRCUIT DESIGN:
- RF tuning
- Impedance matching
- Antenna selection and/or design
- PCB materials
- Controlled impedance layout
- Sub-Ghz experience in the 300MHz – 900MHz bands
Pricing and Next Steps
For a combined device (multiple sensor types in one), we typically recommend using multiple devices from our standard product portfolio for initial testing, and then a commitment on MOQ (minimum order quantity) will often be sufficient for us to move forward with the combined device design.
Minor changes to the firmware are often fairly simple, and again, a small commitment for a minimum order quantity is often all that is required. This may include custom payload structures, custom data conversions, custom reporting requirements, or countless other tweaks necessary for seamless integration into the end customer’s system.
Modifying the PCB hardware can also be a straightforward task, however there may be additional costs for prototyping, test fixture development, FCC certification, etc. In this case there will usually be a small NRE (non-recurring engineering cost) to cover these expenses.
FOR MOST CUSTOM SENSOR DESIGNS, YOU WILL BE GIVEN A UNIQUE PART NUMBER THAT YOU CAN REFERENCE FOR CONVENIENT VOLUME PURCHASING. CONTACT OUR SALES TEAM TO DISCUSS YOUR REQUIREMENTS AND RECEIVE A
CUSTOM QUOTE: SALES@RADIOBRIDGE.COM